Rotary die cutting has very quick setup and can run at high speeds of 12,000 cycles an hour, making it ideal for short, medium, or high volume jobs, Martin said. Their advantage is in handling heavy paper stocks with ease in contrast to other methods, he added. “An additional refining stage is required to grind down the rough edges before a product is ready.” “In order to move a product downstream, the waste matrix and product need to be transported together,” Martin said. The three common die cutting methods offer their own advantages, noted Martin, adding that key factors to consider include paper stock, job volume, and the product’s intricacy.įlat-bed/clamshell has long setup times, “which is fine for high-volume job runs, but inefficient for short or medium runs,” Martin said, adding another drawback is the need for “nicks” or hold points when cutting. “Because of its flexible dies, the BSR 550 Servo can punch, cut, kiss cut, perforate, score, and deboss,” said Lance Martin, MBO America’s director of sales.įor thicker paper stocks, booklets or stacked products, MBO offers the BSM die cutters with various widths and accessories, designed for hole-punching or trimming applications. It handles paper stock ranging from 24# to 19 point and has a working width designed specifically for handling the common 20x29-inch format. The MBO Group offers the BSR 550 Servo Rotary Die Cutter, designed for processing direct mail, greeting cards, folding cartons, labels, and other products in a one-up or multi-up production setting. Industry advances in die-cutting methods are offering improvements in production speeds, quality and customer satisfaction.
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